For EXCEL read the following as EXCEL by default will only display a maximum of 255 characters in a text cell, the links below should be of assistance.
http://office.microsoft.com/en-us/excel-help/excel-specifications-and-limits-HP010073849.aspx#top
and
http://ewbi.blogs.com/develops/2005/02/autofit_an_exce.html
If everything seems to be going well, you have obviously overlooked something.
Ron
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